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HP LaserJet M601, M602, M603, M604, M605, M606 - Removal and replacement: Fuser

This document provides the procedures to remove and replace the fuser.

Note:

The printer might appear different from some of the figures below; however, the procedures in this section are correct for this printer.

Mean time to repair: 5 minutes

Service level: Basic

Before performing service

Turn the printer power off

  • Disconnect the power cable.

    Warning:

    To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts.

Fuser part numbers

E6B67-67901

Fuser kit (110V)

E6B67-67902

Fuser kit (220V)

Required tools

  • No special tools are required to install this part.

After performing service

Turn the printer power on

  • Connect the power cable.

  • Use the power switch to turn the power on.

Post service test

Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

Remove the duplex accessory

Follow these steps to remove the duplex accessory.

Note:

If the optional duplex accessory is not installed, skip to the next step.

  1. Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it.

    Remove duplex accessory

    Remove the duplex accessory

Remove the duplex accessory cover

Follow these steps to remove the duplex accessory cover.

Note:

If the duplex accessory cover is not installed, skip to the next step.

  1. Pull the duplex accessory cover straight out of the printer to remove it.

    Remove the duplex accessory cover

    Remove the duplex accessory cover

Remove the rear output bin

Follow these steps to remove the rear output bin.

  1. Open the rear output bin, and then squeeze the hinge pin out of its mounting hole.

    Release the hinge pin

    Release the hinge pin
  2. Rotate the output bin away from the printer (callout 1) until the right hinge pin is released, and then slide the output bin to the left (callout 2) to remove it.

    Remove the output bin

    Remove the output bin

Remove the fuser

Follow these steps to remove the fuser.

Warning:

To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer.

  1. Squeeze the blue fuser-release tabs (callout 1).

    Squeeze the blue fuser-release tabs

    Squeeze the blue fuser-release tabs
  2. Pull the fuser straight back and out of the printer.

    Remove the fuser

    Remove the fuser

Unpack the replacement assembly

Follow these steps to unpack the replacement assembly.

  1. Dispose of the defective part.

    Note:

    HP recommends responsible disposal of the defective part.

    http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

  2. Unpack the replacement part from the packaging.

    CAUTION:

    Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches when they are out of the printer.

    Important:

    Make sure that all of the shipping materials (for example shipping tape) are removed from the replacement part prior to installation.

    Note:

    If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when handling rollers or pads or washing your hands before touching rollers or pads.

  3. To install an assembly, reverse the removal steps.

    Note:

    When applicable, special installation instructions are provided for an assembly at the end of the removal procedure. Always completely read the removal instructions and follow all special installation instructions.

Install the fuser

Follow these steps to install the fuser.

  1. Position the fuser on the printer, and then push it toward the printer to install it.

    CAUTION:

    Do not drop or jar the fuser. It can easily be damaged if it is mishandled.

    Tip:

    Make sure that the fuser is fully seated into the printer. You should hear both sides snap into place.

    Install the fuser

    Install the fuser

Install the rear output bin

Follow these steps to install the rear output bin.

  1. Install the right hinge pin (callout 1), and then rotate the output bin toward the printer (callout 2).

    Position the output bin

    Position the output bin
  2. Make sure that the left hinge pin is installed in the mounting hole.

    Install left hinge pin

    Install left hinge pin

Install the duplex accessory cover

Follow these steps to install the duplex accessory cover.

Note:

If the duplex accessory cover was not removed, skip to the next step.

  1. Slide the duplex accessory cover straight into the printer to install it.

    Install the duplex accessory cover

    Install the duplex accessory cover

Install the duplex accessory

Follow these steps to install the duplex accessory.

Note:

If the optional duplex accessory was not removed, skip this step.

  1. Slide the duplex accessory straight into the printer to install it.

    Install the duplex accessory

    Install the duplex accessory

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