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HP LaserJet M601, M602, M603, M604, M605, M606 - Removal and replacement: Fuser

This document provides the procedures to remove and replace the fuser.
note:
The printer might appear different from some of the figures below; however, the procedures in this section are correct for this printer.
Mean time to repair: 5 minutes
Service level: Basic

Before performing service

Turn the printer power off
  • Disconnect the power cable.
      warning:
    To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer.
Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts.
Fuser part numbers
E6B67-67901
Fuser kit (110V)
E6B67-67902
Fuser kit (220V)

Required tools

  • No special tools are required to install this part.

After performing service

Turn the printer power on
  • Connect the power cable.
  • Use the power switch to turn the power on.

Post service test

Make sure that the printer initializes to a Ready state.
Print a configuration page to make sure that the printer is functioning correctly.
  1. Remove the duplex accessory.
    note:
    If the optional duplex accessory is not installed, skip to the next step.
    1. Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it.
      Figure : Remove duplex accessory
  2. Remove the duplex accessory cover.
    note:
    If the duplex accessory cover is not installed, skip to the next step.
    1. Pull the duplex accessory cover straight out of the printer to remove it.
      Figure : Remove the duplex accessory cover
  3. Remove the rear output bin.
    1. Open the rear output bin, and then squeeze the hinge pin out of its mounting hole.
      Figure : Release the hinge pin
    2. Rotate the output bin away from the printer (callout 1) until the right hinge pin is released, and then slide the output bin to the left (callout 2) to remove it.
      Figure : Remove the output bin
  4. Remove the fuser.
      warning:
    To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer.
    1. Squeeze the blue fuser-release tabs (callout 1).
      Figure : Squeeze the blue fuser-release tabs
    2. Pull the fuser straight back and out of the printer.
      Figure : Remove the fuser
  5. Unpack the replacement fuser.
    1. Dispose of the defective part.
      note:
      HP recommends responsible disposal of the defective part.
    2. Unpack the replacement part from the packaging.
        caution:
      Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches when they are out of the printer.
        caution:
      If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when handling rollers or pads or washing your hands or before touching rollers or pads.
      note:
      Make sure that all of the shipping materials (for example shipping tape) are removed from the replacement part prior to installation.
  6. Install the fuser.
    1. Position the fuser on the printer, and then push it toward the printer to install it.
        caution:
      Do not drop or jar the fuser. It can easily be damaged if it is mishandled.
      note:
      Make sure that the fuser is fully seated into the printer. You should hear both sides snap into place.
      Figure : Install the fuser
  7. Install the rear output bin.
    1. Install the right hinge pin (callout 1), and then rotate the output bin toward the printer (callout 2).
      Figure : Position the output bin
    2. Make sure that the left hinge pin is installed in the mounting hole.
      Figure : Install left hinge pin
  8. Install the duplex accessory cover.
    note:
    If the duplex accessory cover was not removed, skip to the next step.
    1. Slide the duplex accessory cover straight into the printer to install it.
      Figure : Install the duplex accessory cover
  9. Install the duplex accessory.
    note:
    If the optional duplex accessory was not removed, skip this step.
    1. Slide the duplex accessory straight into the printer to install it.
      Figure : Install the duplex accessory

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